Stability of Pharmaceutical Dosage Forms – PST04104 Pharmaceutical Dosage Forms

NTA Level 4 • Semester 1 • PST04104

Stability of Pharmaceutical Dosage Forms

Pharmaceutical Dosage Forms • Source Session/Topic 9
Full source-text version: all educational wording from the extracted learning source is retained; only presenter/tutor metadata and web-layout noise are removed, while formatting is improved for readability.

Session 9: Stability of Pharmaceutical Dosage Forms

Total Session Time: 120 minutes

Prerequisites

• Solid, Liquid, Semisolid and Gaseous/aerosol dosage forms

Learning Tasks

By the end of this session students are expected to be able to:

• Define Stability and State the Effects of Instability of Dosage Forms
• Explain Physical, Chemical and Microbiological Stabilities of Dosage

Forms

• Factors Affecting Stability of Pharmaceutical Dosage Forms
• Explain Effect of Packaging Material on Stability of Pharmaceutical

Dosage Forms

Resources Needed:

• Flip charts, marker pens, and masking tape
• Black/white board, chalk and whiteboard markers
• Projector
• Computer

SESSION OVERVIEW

|Step |Time |Activity/ |Content |

| | |Method | |

|1 |05 minutes |Presentation |Introduction, Learning Tasks |

|2 |10 minutes |Presentation |Definition of Stability and the |

| | |Brainstorming |Effects of Instability of Dosage |

| | | |Forms |

|3 | |Presentation |Chemical, Physical and |

| |60 minutes |Small Group |Microbiological Stabilities of |

| | |Discussion |Dosage Forms |

|4 |20 minutes |Presentation |Factors Affecting Stability of |

| | |Buzzing |Pharmaceutical Dosage Forms |

|5 |15 minutes |Presentation |Effects of Packaging Materials on |

| | |Buzzing |Stability of Pharmaceutical Dosage |

| | | |Forms |

|6 |05 minutes |Presentation |Key Points |

| 7 |05 minutes |Presentation |Evaluation |

SESSION CONTENTS

STEP 1: Presentation of Session Title and Learning Tasks (05 minutes)

READ or ASK students to read the learning tasks and clarify

ASK students if they have any questions before continuing

STEP 2: Definition of Stability and The Effects of Instability (10 minutes)

|Activity: Brainstorming (5 minutes) |

| |

|Ask students to brainstorm on the following question: |

| |

|What is stability of a drug or dosage form? |

| |

|ALLOW few students to respond? |

| |

|WRITE their responses on the flip chart/ board |

| |

|CLARIFY and SUMMARISE by using the content below |

• Stability is the capacity of a drug/dosage form product to remain

within specifications established to ensure its identity, strength

quality and purity

• It must retain, within specified limits, and throughout its period of

storage and use (shelf-life), the same properties and characteristics

that it possessed at the time of its manufacturing

• The instability of a drug/dosage form may cause:

o Undesired change in performance, i.e. dissolution/bioavailability

o Substantial changes in physical appearance

o Product failures

STEP 3: Chemical, Physical and Microbiological Stabilities of Dosage Forms

(60 minutes)

|Activity: Small Group Discussion ( 30 minutes) |

| |

|DIVIDE students into small manageable groups |

| |

|ASK students to discuss on the following question |

|What are the implications of physical, chemical and microbiological |

|stabilities to pharmaceutical dosage forms? |

| |

|ALLOW students to discuss for 15 minutes |

| |

|ALLOW few groups to present and the rest to add points not mentioned |

| |

|CLARIFY and SUMMARIZE by using the contents below |

• There are three types of stability of pharmaceutical dosage forms

o Physical stability

o Chemical stability

o Microbiological stability

• Physical stability-implies :

o The formulation is totally unchanged throughout its shelf life and has

not suffered any changes by way of appearance, organoleptic

properties, hardness, brittleness and particle size

o It is significant as it affects:

▪ Pharmaceutical elegance
▪ Drug content uniformity
▪ Drug release rate and bioavailability

o Examples of physical instabilities include:

▪ Loss in flavour, change in taste and precipitation of solutions
▪ Settling and caking of suspensions
▪ Creaming of emulsions
▪ Creaking of tablets
▪ Calescence of ointments
• Chemical stability implies:

o The lack of any decomposition in the chemical group that is

incorporated in the formulation as the drug, preservatives or any

other excipients

o This decomposition may influence the physical and chemical stability

of the formulation

o Decomposition occur by degradation mechanisms which are:

▪ Hydrolysis – splitting by water
▪ Oxidation – loss of electrons and the loss of a molecule of hydrogen
▪ Photolysis – decomposition by light which can be prevented by

suitable packing in amber coloured bottles, cardboard outers and

aluminium foil over wraps

o It is significant as it affects:

▪ Efficacy and therapeutic effects of a drug
▪ Safety of the drug
▪ Physical properties of a drug such a colour, flavour and taste
• Microbiological stability implies that:

o The formulation has not suffered from any microbiological attack and

is meeting the standards with respect to sterility or lack of

contamination

o The sources of microbiological contamination can be:

▪ Water and air as they contain microorganisms
▪ Personnel during manufacturing, packaging and storage processes
▪ Raw materials

o Microbiological contamination occurs mostly during storage and in

order to prevent it, there must be:

▪ Suitable designed containers
▪ Containers for single dose use
▪ Proper storage conditions
▪ Preservative as antimicrobial substance e.g. benzoic acid

o It is significant as it affects/causes:

▪ Physical properties of a drug
▪ Sterility of a drug(important for injections and other drugs applied

direct to the systemic circulation)

▪ Risk of infection to the patient

STEP 4: Factors Affecting Stability of Pharmaceutical Dosage Forms (20

minutes)

|Activity: Buzzing (5 minutes) |

| |

|ASK students to pair up and buzz on the following question for 2 |

|minutes |

| |

|What are the factors affecting stability of the pharmaceutical dosage |

|forms? |

| |

|ALLOW few pairs to respond and let other pairs to add on points not |

|mentioned |

| |

|WRITE their response on the flip chart/board |

| |

|CLARIFY and SUMMARIZE by using the content below |

• Temperature

o High temperature accelerates oxidation, reduction and hydrolysis

reaction which lead to drug degradation

• Light

o Affects drug stability through its energy or thermal effect which lead

to oxidation

• pH-level

o Acidic and alkaline pH influences the rate of decomposition of most

drugs

o Many drugs are stable between pH 4 and 8

• Humidity

o Water catalyses chemical reactions such as oxidation, hydrolysis and

reduction

o Water promotes microbial growth

• There are many other factors related to manufacturing and packaging

which affect the instability of pharmaceutical dosage forms. These

include drug nature, excipient(s) properties, particle size and

leaching of the containers

STEP 5: Effects of Packaging materials on Stability of Pharmaceutical

Dosage Forms (15 minutes)

|Activity: Buzzing (5 minutes) |

| |

|ASK students to pair up and buzz on the following question for 2 |

|minutes |

| |

|What are the effects of packaging materials on stability of |

|pharmaceutical dosage forms? |

| |

|ALLOW few pairs to respond and let other pairs to add on points not |

|mentioned |

| |

|WRITE their response on the flip chart/board |

| |

|CLARIFY and SUMMARIZE by using the content below |

• The immediate container and closure are particularly important in

affecting product stability

• Glasses

o Are resistant to chemical and physical change and are the most

commonly used materials

• Plastics

o Are not good in packaging

o Plastics affect stability through:

▪ Migration of the drug through the plastic into the environment
▪ Transfer of environmental moisture, oxygen and other elements into

the pharmaceutical product

▪ Leaching of container ingredients into the drug
▪ Adsorption of the active drug or excipients by the plastic
• Metals

o Various alloys and aluminium may be used as containers for emulsions

and ointments

o Sometimes may cause corrosion and precipitation but this can be

avoided by coating the tubes with polymers

• Rubber

o Have the problems of extraction of drug ingredients and leaching of

container ingredients

o The pre-treatment of rubber vials, stoppers and closures with water

and steam reduces potential leaching

STEP 6: Key Points (05 minutes)

• Dosage forms must retain, within specified limits, and throughout its

period of storage and use (shelf-life), the same properties and

characteristics that it possessed at the time of its manufacturing

• The factors affecting stability of pharmaceutical dosage forms

includes light, temperature, pH-level, humidity and nature of

packaging materials

• It is important to make the right selection of the packaging

materials in order to maintain the stability of pharmaceutical dosage

forms

STEP 7: Evaluation (05 minutes)

• What are the consequences of pharmaceutical dosage forms instability?
• What are the factors affecting the stability of pharmaceutical dosage

forms?

• What are the effects of plastic packaging materials on the stability

of pharmaceutical dosage forms?

References

Aulton, M.E.,Taylor, M.K. (2001). Pharmaceutics: The Science of dosage form

design

(2nd ed.). USA: Churchill Livingstone.

Cooper, J.W., Gunns, C., & Carter, S.J. (2008). Dispensing for

Pharmaceutical Students

(12th end). Delhi, India: CBS Publishers and Distributors.

Rawlins, E.A. (2001).Bentley’s Textbook of Pharmaceutics (8th ed.). London,

UK:

Bailliere Tindall.

Thorat et al. (2014) .World Journal of Pharmacy and Pharmaceutical

Sciences: India

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