Planned Preventive Maintenance
OPTOMETRY · SEMESTER 1 Planned Preventive Maintenance Computer Applications START READING NOTES Contents of This Topic What is PPM? Planned Preventive Maintenance TYPES OF PPM Objectives of Planned Preventive Maintenance (PPM) 4. Ensure Safety & Compliance significances of PPM 2. Improved safety 5. Better reliability BRAIN STORM??? PPM procedures to protect the computer from environmental damage 2. Protection from Extreme Temperatures 3. Protection from Moisture General Preventive Maintenance Steps PPM Procedures to Protect Computers from Power Surges 2. Install Surge Protectors 3. Implement Proper Power Management 4. Ensure Proper Electrical Grounding 5. Schedule Routine Inspections & Maintenance PPM Procedures to Protect Computers from Malware, Adware, and Viruses 2. Install and Maintain Security Software 4. Safe Internet and Email Practices 6. Restrict External Device Use Possible Questions Introduction to Planned Preventive Maintenance (PPM) What is PPM? Planned preventative maintenance is a form of scheduled or planned maintenance that is carried out on a piece of equipment or machinery on a regular basis. Planned preventative maintenance is used to reduce machine downtime, keep the performance of the machine level high and prevent issues from occurring. PPMs are incorporated into machine service plans to prevent high levels of reactive maintenance, instead, a good PPM program can turn reactive work into a predictive and proactive strategy. OR Planned Preventative Maintenance (PPM) is a proactive maintenance strategy where equipment, systems, and assets are serviced at scheduled intervals to prevent unexpected failures. The goal is to keep everything in optimal working condition, minimize downtime, and extend the lifespan of critical assets. This method is widely used across industries to ensure efficiency and reliability. Planned Preventive Maintenance Planned Preventive Maintenance (PPM) is a proactive approach to maintenance that involves regularly scheduled inspections, tests, and repairs to equipment, facilities, and systems in order to prevent breakdowns and minimize the risk of equipment failure. The goal of PPM is to extend the lifespan of equipment and facilities, improve their performance and reliability, and reduce the risk of downtime and unplanned repairs. TYPES OF PPM Planned Preventive Maintenance (PPM) is categorized into different types based on scheduling, execution, and purpose. Below are the main types: 1. Time-Based Maintenance (TBM) : Maintenance performed at scheduled intervals (daily, weekly, monthly, or annually) regardless of equipment condition. ✔ Example: Changing air filters in computers every three months. ✔ Use Case: Suitable for components with predictable wear and tear. 2. Condition-Based Maintenance (CBM) : Maintenance is performed when equipment shows signs of wear or potential failure. ✔ Example: Cleaning dust buildup from a computer’s cooling fan when temperatures start rising. ✔ Use Case: Used for critical systems where early warning signs indicate maintenance needs. Planned Preventive Maintenance 3. Predictive Maintenance (PdM) : Uses data and monitoring tools (e.g., sensors, AI, machine learning) to predict failures before they happen. ✔ Example: Monitoring server temperature and scheduling fan replacements before overheating occurs. ✔ Use Case: Applied in high-tech environments where system downtime must be minimized. 4. Risk-Based Maintenance (RBM) : Prioritizes maintenance based on risk assessment, focusing on high-risk equipment first. ✔ Example: Regularly inspecting UPS systems in hospitals to prevent sudden power failures. ✔ Use Case: Useful in healthcare, aviation, and industrial sectors where failures can have severe consequences. Planned Preventive Maintenance 5. Corrective Preventive Maintenance: A combination of preventive and corrective maintenance, addressing minor issues before they escalate. ✔ Example: Replacing a hard drive that shows bad sectors before it completely fails. ✔ Use Case: Ideal for IT systems and industrial machinery 6. Prescriptive Maintenance (RxM) : Uses advanced analytics and AI to suggest the best maintenance actions. ✔ Example: An AI-powered system analyzing historical data and recommending when to replace server components. ✔ Use Case: Applied in smart hospitals, IoT-driven industries, and cloud computing environments. NOTE: By implementing the right type of PPM, organizations can enhance efficiency, reduce costs, and extend equipment lifespan Objectives of Planned Preventive Maintenance (PPM) Planned Preventive Maintenance (PPM) is designed to ensure the efficiency, reliability, and longevity of equipment. The key objectives include: 1. Minimize Equipment Failure & Downtime ✔ Prevents unexpected breakdowns by addressing potential issues early. ✔ Ensures continuous operation, reducing disruptions in workplaces like hospitals and data centers. 2. Extend Equipment Lifespan ✔ Reduces wear and tear, keeping systems in optimal condition. ✔ Prevents premature replacement of expensive components. 3. Reduce Maintenance & Operating Costs ✔ Avoids costly emergency repairs by addressing small issues before they escalate. ✔ Improves energy efficiency, lowering electricity and operational costs. 4. Ensure Safety & Compliance ✔ Reduces risks of accidents caused by equipment failure. ✔ Helps organizations comply with industry regulations and safety standards (e.g., ISO, OSHA). 5. Improve Performance & Reliability ✔ Keeps equipment operating at peak efficiency. ✔ Reduces system lag, overheating, and software malfunctions. 6. Optimize Resource Utilization ✔ Ensures spare parts and labor are used efficiently. ✔ Reduces unnecessary downtime, maximizing productivity. 7. Protect Data & IT Systems ✔ Prevents hardware failures that can lead to data loss. ✔ Reduces security risks by keeping software and firmware updated. significances of PPM Planned preventative maintenance (PPM) offers several advantages, including: 1. Increased equipment lifespan Regular pre maintenance can help extend the lifespan of equipment and reduce the likelihood of breakdowns and failures. 2. Improved safety By identifying and fixing potential hazards before they cause an issue, PPM can help improve safety for employees and equipment. 3. Increased efficiency Well-maintained equipment runs more efficiently and effectively, reducing the need for repairs and downtime and increasing productivity. 4. Cost savings Regular maintenance can help identify small problems before they become big and expensive issues, reducing the need for costly repairs and replacements 5. Better reliability PPM helps to ensure that equipment is always in good working order, reducing the risk of unexpected breakdowns and helping to maintain a reliable production schedule. 6. Improved facilities appearance Regular maintenance can help keep facilities looking their best, improving the overall appearance and reputation of the business. 7. Better decision-making By keeping track of equipment performance and maintenance activities, PPM can