Introduction to Good Manufacturing Practices – PST05207 Quality Assurance of Pharmaceutical Products

NTA Level 5 • Semester 2 • PST05207

Introduction to Good Manufacturing Practices

Quality Assurance of Pharmaceutical Products • Source Session/Topic 1
Full source-text version: all educational wording from the extracted learning source is retained; only presenter/tutor metadata and web-layout noise are removed, while formatting is improved for readability.

Session 1: Introduction to Good Manufacturing Practices:

Total Session Time: 120 minutes

Prerequisites

• None

Learning Tasks

By the end of this session students are expected to be able to:

• Give the overview of Good Manufacturing Practice
• Define GMP
• List principles of Good Manufacturing Practice
• Explain the importance of Good Manufacturing Practice in pharmaceutical

Manufacturing

Resources Needed:

• Flip charts, marker pens, and masking tape
• Black/white board and chalk/whiteboard markers
• LCD projector and computer

SESSION OVERVIEW

Activity/

Step Time Content

Method

1 05 minutes Presentation Introduction, Learning Tasks

2 10 minutes Presentation Overview of Good Manufacturing Practice

3 05 minutes Presentation Definition of GMP

30 minutes Brainstorming

4 Principles of GMP

Presentation

60 minutes Importance of GMP in pharmaceutical

5 Presentation Manufacturing

05 minutes Presentation Key points

6

05 minutes Presentation

7 Evaluation

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PST 05207 Quality Assurance of Pharmaceutical Products NTA Level 5 Semester 2

SESSION CONTENTS

STEP 1: Presentation of Session Title and Learning Tasks (5 minutes)

READ or ASK students to read the learning tasks and clarify

ASK students if they have any questions before continuing.

STEP 2: Overview of Good Manufacturing Practice (10 minutes)

• The first World health organization (WHO) drafts text on good manufacturing practices

(GMP) was prepared in 1967 by a group of consultants at the request of the Twentieth

World Health Assembly.

• In 1969, when the World Health Assembly recommended the first version of the WHO

Certification Scheme on the Quality of Pharmaceutical Products Moving in International

Commerce, it accepted at the same time the GMP text as an integral part of the Scheme.

• The guide to GMP shall be used as a standard to justify GMP status, which constitutes

one of the elements of the WHO Certification Scheme on the Quality of Pharmaceutical

Products Moving in International Commerce, through the assessment of applications for

manufacturing authorizations and as a basis for the inspection of manufacturing facilities.

• It may also be used as training material for government drug inspectors, as well as for

production, quality control and quality assurance personnel in the industry.

STEP 3: Definition of Good Manufacturing Practices (5 minutes)

• Good Manufacturing Practices

o Good Manufacturing Practice is that part of Quality Assurance which ensures that

pharmaceutical products are consistently produced and controlled to the quality

standards appropriate to their intended use and as required by the marketing

authorization or product specification.

QUALITY ASSURANCE

Good Manufacturing Practices QUALITY CONTROL

(GMP)

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PST 05207 Quality Assurance of Pharmaceutical Products NTA Level 5 Semester 2

STEP 4: Principles of GMP (30 minutes)

Activity: Brainstorming (5 minutes)

ASK students to brainstorm on the following question

• What are the principles of GMP?

ALLOW few students to respond

WRITE their responses on the flip chart/ board

CLARIFY and SUMMARISE by using the content below

• The following are the Principles of Good Manufacturing Practices: GMP is concerned

with both production and quality control. The basic principles /essential elements are:

o Quality assurance

o Good manufacturing practices for pharmaceutical products

o Sanitation and hygiene

o Qualification and validation

o Complaints

o Product recalls

o Contract production and analysis

o Self-inspection and quality audits

o Personnel

o Training

o Personal hygiene

o Premises

o Equipment

o Materials

o Documentation

o Good practices in production

o Good practices in quality control

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PST 05207 Quality Assurance of Pharmaceutical Products NTA Level 5 Semester 2

STEP 5: Importance of GMP in pharmaceutical manufacturing

(60minutes)

Activity: Buzzing (10 minutes)

ASK students to pair up and buzz on the following question for 2 minutes

•What are the importances of GMP in pharmaceutical manufacturing?

ALLOW few pairs to respond and let other pairs to add on points not mentioned

WRITE their response on the flip chart/board

CLARIFY and SUMMARIZE by using the content below

• Manufacture of pharmaceutical products involve operations of purchase of materials,

production, quality control, release, storage, shipment of finished products and the related

controls. Such operations need to be carried out according to Good Manufacturing

Practices (GMP) that forms an important part of a comprehensive system of quality

assurance. Adherence to GMP ensures that pharmaceutical products are manufactured to

meet quality standards required for their intended use.

• Good manufacturing practice is that part of quality assurance which ensures that products

are consistently produced and controlled to the quality standards appropriate to their

intended use and as required by the marketing authorization.

• GMP is aimed primarily at diminishing the risks inherent in any pharmaceutical

production.

• Such risks are essentially of two types: cross-contamination (in particular of unexpected

contaminants) and mix-ups (confusion) caused by, for example, false labels being put on

containers. It is required that:

o All manufacturing processes are clearly defined, systematically reviewed in the light

of experience, and shown to be capable of consistently manufacturing pharmaceutical

products of the required quality that comply with their specifications;

o Qualification and validation are performed.

o All necessary resources are provided, including ,

 Appropriately qualified and trained personnel.

 Adequate premises and space.

 Suitable equipment and services.

 Appropriate materials, containers and labels

 Approved procedures and instructions.

 Suitable storage and transport.

 Adequate personnel, laboratories and equipment for in- process

o Instructions and procedures are written in clear and unambiguous language

specifically applicable to the facilities provided.

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PST 05207 Quality Assurance of Pharmaceutical Products NTA Level 5 Semester 2

o Operators are trained to carry out procedures correctly.

o Records covering manufacture and distribution, which enable the complete history of

a batch to be traced, are retained in a comprehensible and accessible form.

o The proper storage and distribution of the products minimizes any risk to their

quality.

o A system is available to recall any batch of product from sale or supply.

o Complaints about marketed products are examined; the causes of quality defects

investigated, and appropriate measures taken in respect of the defective products

to prevent recurrence.

• Why is GMP important?

o Poor quality medicines are not only a health hazard, but a waste of money for both

governments and individual consumers.

o Poor quality medicines can damage health

o A poor quality medicine may contain toxic substances that have been unintentionally

added.

o A medicine that contains little or none of the claimed ingredient will not have the

intended therapeutic effect.

o GMP helps boost pharmaceutical export opportunities:

o Most countries will only accept import and sale of medicines that have been

manufactured to internationally recognized GMP.

o Governments seeking to promote their countries' export of pharmaceuticals can do so

by making GMP mandatory for all pharmaceutical production and by training their

inspectors in GMP requirement

STEP 6: Key Points (5 minutes)

• GMP is aimed primarily at diminishing the risks inherent in any pharmaceutical

manufacturing.

• The risks inherent in any pharmaceutical manufacturing include; cross-contamination

(in particular of unexpected contaminants) and mix-ups (confusion) caused by, for

example, false labels being put on containers.

STEP 7: Evaluation (5 minutes)

• What is Good Manufacturing Practice as in regard to pharmaceutical manufacturing?
• What are the basic principles of GMP

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PST 05207 Quality Assurance of Pharmaceutical Products NTA Level 5 Semester 2

References

Signore, A. A., & Jacobs, T. (2017). Good design practices for GMP pharmaceutical

facilities. Boca Raton, Fl.: CRC Press.

amm, G., hler, . . Manual for decentralized infusion production: Infusion Unit

Project, Tanzania. Erscheinungsort nicht ermittelbar: Verlag nicht ermittelbar.

Lund, W. (2009). The pharmaceutical codex: Principles and practice of pharmaceutics. New

Delhi: CBS.

Tanzania Foods and Drug Authority (2017). Guidelines for production of extemporaneous

formulations and Hospital based sterile preparations,

Aulton, M. E., & Taylor, K. (2018). Aulton s pharmaceutics: The design and manufacture of

medicines. Edinburgh: Elsevier.

Gad, S. C. (2008). Pharmaceutical manufacturing handbook production and processes.

Hoboken, NJ: Wiley-Interscience.

United States pharmacopoeia. (2004). Montvale, NJ: Medical Economics.

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PST 05207 Quality Assurance of Pharmaceutical Products NTA Level 5 Semester 2

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