Introduction to Tablets – PST06103 Pharmaceutical Production

NTA Level 6 • Semester 1 • PST06103

Introduction to Tablets

Pharmaceutical Production • Source Session/Topic 15
Full source-text version: all educational wording from the extracted learning source is retained; only presenter/tutor metadata and web-layout noise are removed, while formatting is improved for readability.

Session 15: Introduction to Tablets

Total Session Time: 120 minutes

Pre-requisites

• None

Learning Tasks

By the end of this session students are expected to be able to:

• Define tablets
• List characteristics of tablets
• Classify tablets
• List advantages and disadvantages of tablets
• List unit processes in tablet manufacturing

Resources Needed:

• Flip charts, marker pens, and masking tape
• Black/white board and chalk/whiteboard markers
• LCD projector and computer

SESSION OVERVIEW

|Step |Time |Activity/ |Content |

| | |Method | |

|1 |5 minutes |Presentation |Introduction, Learning Tasks |

|2 |10 minutes |Buzzing |Definitions |

| | |Presentation | |

|3 |20 minutes |Presentation |Characteristics of Tablets |

|4 |50 minutes |Presentation |Classification of Tablets |

|5 | |Small Group |Advantages and Disadvantages of |

| |15 minutes |Discussion |Tablets |

| | |Presentation | |

|6 |10 minutes |Presentation |Unit Processes in Tablet |

| | | |Manufacturing |

|7 |5 minutes |Presentation |Key Points |

|8 |5 minutes |Presentation |Evaluation |

SESSION CONTENTS

STEP 1: Presentation of Session Title and Learning Tasks (5 minutes)

READ or ASK students to read the learning tasks and clarify

ASK students if they have any questions before continuing

STEP 2: Definitions (10 minutes)

|Activity: Buzzing (5 minutes) |

| |

|ASK students to pair up and buzz on the following question for 2 |

|minutes |

| |

|What is a tablet? |

| |

|ALLOW few pairs to respond and let other pairs to add on points not |

|mentioned |

| |

|WRITE their response on the flip chart/board |

| |

|CLARIFY and SUMMARIZE by using the content below |

• Tablets are defined as compressed or moulded unit solid dosage forms

containing one or more medicaments with or without excipients

• Tablets are prepared by compressing drugs or mixture of drugs with or

without diluents

• Tablets differ in

➢ size,

➢ shape,

➢ weight,

➢ hardness,

➢ thickness,

➢ disintegration and

➢ dissolution

• characters depending on the amount of medicinal substance and intended

mode of administration

• Tablets are the most popular dosage forms
• Most medicines are available in tablet form except where it is difficult

to formulate or administer

STEP 3: Characteristics of Tablets (20 minutes)

• General characteristics of tablets include the following;

o A tablet should have elegant product identity while free of defects

like chips, cracks, discoloration, and contamination

o Should have sufficient strength to withstand mechanical shock during

its production packaging, shipping and dispensing

o Should have the chemical and physical stability to maintain its

physical attributes over time

o The tablet must be able to release the medicinal agents in a

predictable and reproducible manner

o Must have a chemical stability over time so as not to follow

alteration of the medicinal agents

o Should be uniform in size, weight, and appearance

STEP 4: Classification of Tablets (50 minutes)

• Tablets can be classified according to the way they are made or mode of

administration

• Based on how they are made, tablets are classified into;

o Compressed tablets

▪ Uncoated
▪ Coated

o Moulded tablets

▪ Dispensing tablets
▪ Hypodermic tablets
• Based on mode of administration, tablets are classified into;

o Tablets ingested orally (oral tablets)

▪ Compressed tablets (CT) e.g. paracetamol tablets
▪ Multiple compressed tablets or press coated tablets
▪ Repeat action tablets
▪ Delayed release tablets e.g. enterically coated bisacodyl tablets
▪ Sugar coated tablets e.g. multivitamin tablets
▪ Film coated tablets e.g. metronidazole tablets
▪ Chewable tablets e.g. antacid tablets

o Tablets used in the oral cavity

▪ Buccal tablets
▪ Sublingual tablets
▪ Troches
▪ Lozenges
▪ Dental cones

o Tablets administered by other routes

▪ Implantation tablets (implants)
▪ Vaginal tablets e.g. clotrimazole tablets

o Tablets to prepare solution

▪ Effervescent tablets e.g. aspirin tablets
▪ Dispensing tablets e.g. enzyme tablets
▪ Hypodermic tablets
▪ Tablet triturates

STEP 5: Advantages and Disadvantages of Tablets (15 minutes)

|Activity: Small Group Discussion (10 minutes) |

| |

|DIVIDE students into small manageable groups |

| |

|ASK students to discuss on the following question |

|What are the advantages and disadvantages of tablets? |

| |

|ALLOW students to discuss for 10 minutes |

| |

|ALLOW few groups to present and the rest to add points not mentioned |

| |

|CLARIFY and SUMMARIZE by using the contents below |

• The advantages of tablets over other dosage forms include;

o They are unit dosage forms and offer the greatest capabilities of all

oral dosage forms for the greatest dose precision and the least

content variability

o Cost is lowest of all oral dosage forms

o Lighter and compact

o Easiest to package and strip

o Cheapest to package and strip

o Easier to swallow

o Easy to produce sustainable release product by enteric coating

o Objectionable odour and bitter taste can be masked

o Suitable for large scale production

o Greatest chemical and microbiological stability over all oral dosage

forms

o Product identification is easy and rapid

▪ By embossing and or monogramming punch face
• Disadvantages of tablets include;

o Difficult to swallow in case of children and unconscious patients

o Some drugs resist compression due to amorphous nature and low density

characters

▪ Drugs with poor wetting slow dissolution properties and hence are

poorly absorbed from the gastrointestinal tract (hence low

bioavailability)

▪ Bitter tasting drugs or drugs with objectionable odour or

sensitive to oxygen may require encapsulation or coating, hence

increased cost

STEP 6: Unit Processes in Tablet Manufacturing (10 minutes)

• Formulation of a tablet is governed by a number of factors:

o The chemical and physical properties of active ingredient involved and

route of administration.

o The manufacturing process to be employed.

o The method by which the tablet is to be used, i.e. swallowed whole,

chewed, dissolved in water, etc. These three factors are inter-

related.

• The preparation of tablets can be divided into:-

o Dry methods which includes:-

• Direct compression, and
• Dry granulation or Precompression method (Slugging and roller

compaction)

o Wet methods which includes:-

▪ Wet granulation.
▪ Fluidized bed granulation.
• Production of tablets involves the following unit processes;

o Weighing and Measuring

o Mixing

o Granulation

o Drying

o sieving

o Compression

o Coating

o Packaging [pic]

[pic]

STEP 7: Key Points (5 minutes)

• Tablets are the most popular dosage forms
• Tablets are defined as compressed or moulded unit solid dosage forms

containing one or more medicaments with or without excipients

• Tablets vary in size, shape, weight, hardness, thickness, disintegration

and dissolution characters

• Tablets can be classified into tablets ingested orally, tablets used in

the oral cavity, tablets administered by other routes, tablets to prepare

solution

• A tablet should have elegant product identity while free of defects like

chips, cracks, discoloration, and contamination

STEP 8: Evaluation (5 minutes)

• What is a tablet?
• Mention four characteristics of tablets
• What is an effervescent tablet?

References

Aulton M.E & Kevin M.G, Eds: (2013) Pharmaceutics: The design and

manufacture of medicines, (4th ed.) Churchill Livingstone

Hugo and Russell (2011), Pharmaceutical Microbiology (8th ed.), Willey-

Blackwel publications

Gennaro, R. A, et al. (Eds) (1995) Remington: The Science and Practice of

Pharmacy, Volume I & II, (19th ed.): Mack Publishing Company, Easton,

Pennsylvania 18042

Liebsch, B et al (1988): Tanzania Pharmaceutical Handbook, Dar es Salaam

University Press.

Lund, W. Editor (1994). The Pharmaceutical Codex, Principles and Practice

of Pharmaceutics (12th ed.): The Pharmaceutical Press, London

Polderman, J (1990). Introduction to Pharmaceutical Production: Novib, The

Hague

Rawlins E.A, Editor: (1977) Bentley’s Textbook of Pharmaceutics, 8th Ed.

Baillie're Tindall. London Kamm, G. and Kohler, B. Editors: (1995)

Manual for Decentralized Infusion Production, Infusion Unit Project

Tanzania

Schmidt, O. (ed) (2000) Pharmaceutical Quality systems, Interpharm Press,

Colorado.

Shayne C et al (2008), Pharmaceutical Manufacturing Handbook: Production

and processes, John Wiley & Sons

Watson, D. G (1999) Pharmaceutical Analysis: A Textbook for Pharmacy

Students and Pharmaceutical Chemists: Churchill Livingstone,

Edinburgh.

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