Pharmaceutical Containers and Closures – PST04104 Pharmaceutical Dosage Forms

NTA Level 4 • Semester 1 • PST04104

Pharmaceutical Containers and Closures

Pharmaceutical Dosage Forms • Source Session/Topic 11
Full source-text version: all educational wording from the extracted learning source is retained; only presenter/tutor metadata and web-layout noise are removed, while formatting is improved for readability.

Session 11: Pharmaceutical Containers and Closures

Total Session Time: 120 minutes + 2 hours field visit

Prerequisites

• Session 10:Pharmaceutical packaging materials

Learning Tasks

By the end of this session students are expected to be able to:

• Define a pharmaceutical container and closure
• List the ideal requirements of a pharmaceutical container and closure
• List types of pharmaceutical containers and closures
• Describe materials for making pharmaceutical containers and closures

Resources Needed:

• Flip charts, marker pens, and masking tape
• Black/white board, chalk and whiteboard markers
• Overhead projector (OHP)
• Computer

SESSION OVERVIEW

|Step |Time |Activity/ |Content |

| | |Method | |

|1 |05 minutes |Presentation |Introduction, Learning Tasks |

|2 | |Presentation |Definition of a Pharmaceutical |

| |10 minutes |Brainstorming |Container and Closure |

|3 |15 minutes |Presentation |Ideal Requirements of a |

| | |Buzzing |Pharmaceutical Container and Closure|

|4 | |Presentation |Types of Pharmaceutical Containers |

| |70 minutes | |and Closures |

|5 | |Presentation |Materials Used for Making |

| |10 minutes |Brainstorming |Pharmaceutical Containers and |

| | | |Closures |

|6 |05 minutes |Presentation |Key Points |

| 7 |05 minutes |Presentation |Evaluation |

|8 |120 minutes|Presentation |Field Visit |

SESSION CONTENTS

STEP 1: Presentation of Session Title and Learning Tasks (5 minutes)

READ or ASK students to read the learning tasks and clarify

ASK students if they have any questions before continuing

STEP 2: Definition of a Pharmaceutical Container and Closure (10 minutes)

|Activity: Brainstorming (5 minutes) |

| |

|Ask students to brainstorm on the following questions: |

| |

|What is a Pharmaceutical container? |

|What is a pharmaceutical closure? |

| |

|ALLOW few students to respond |

| |

|WRITE their responses on the flip chart/ board |

| |

|CLARIFY and SUMMARISE by using the content below |

• A container for pharmaceutical use is an article which holds or is

intended to contain and protect a drug and is or may be in direct contact

with it

• A closure is that part of a package which prevent the contents from

escaping and allow no substance to enter the container

• The container and its closure must not interact physically or chemically

with the substance within in any way that would alter its quality

• Container closure system is equivalent to a Packaging system
• Packaging system is the sum of packaging components that together contain

and protect the dosage form

• Packaging system include primary packaging components & secondary

packaging components, if the latter are intended to provide additional

protection to the drug product

STEP 3: Ideal Requirements of a Pharmaceutical Container and Closure (15

minutes)

|Activity: Buzzing (5 minutes) |

| |

|ASK students to pair up and buzz on the following question for 2 |

|minutes |

| |

|What are the ideal requirements of a pharmaceutical container and |

|closure? |

| |

| |

|ALLOW few pairs to respond and let other pairs to add on points not |

|mentioned |

| |

|WRITE their response on the flip chart/board |

| |

|CLARIFY and SUMMARIZE by using the content below |

• The container and closure ( which make up the container closure system)

should:

o Protect the product from factors that cause deterioration like

light, microorganisms and moisture

o Not shade particles into the contents

o Be “pharmaceutically elegant” in appearance

o Be convenient and easy to use .This can influence patient

compliance

o Be easy to label for product identification

o Be cheap and economical

o Be compatible with the dosage form

o Not allow extractables or leachables

▪ Extractables are chemical substances that are obtained by

exposing the packaging to a variety of solvents under

exaggerated incubation conditions of time and temperature

▪ Leachables differ from extractables in that they are chemical

substances that migrate under normal conditions of use from the

stopper into a drug product

o Be resistant to various types of sterilization i.e. it should not

become brittle

o Should be sterile. That is should not contain microorganism and

endotoxins

o Should not allow leakage of the contents

o Allow stability at recommended storage temperature

o Should not react chemically with inside contents i.e. active

ingredient and excipients

STEP 4: Types of Pharmaceutical Containers and Closures (70 minutes)

• Classification of the containers depend on the materials used to make

them and their shapes

Classification of containers according to their materials:

• There are three main types of containers according to their materials:

o Glass containers

o Plastic containers

o Metal containers

Glass containers

• They are widely used for liquid and solid products

o Advantages of glass:

▪ Can be easily moulded into a rigid structure of any shape and size

required

▪ Available in clear or amber (light resistant) forms
▪ It can be hermetically sealed or by removal closures
▪ Impermeable to moisture and atmospheric gases
▪ Cheap and easily available
▪ Easy to label

o Disadvantages

▪ It is fragile – easily broken when dropped or knocked
▪ It is heavy – high transport cost & risk charges
▪ It may release alkali to aqueous contents
• Types of glass containers

o Bottles

o Oral and External medicines bottles

▪ Amber medicine bottles for internal use
▪ Fluted (ribbed) bottles for external use

o Ear, Nasal and Eye medicine Bottles

▪ Amber Fluted (ribbed) on four sides, hexagonal in shape and fitted

with a rubber teat and a glass dropper – label fixed on the plain

surface

o Tablets and capsules containers

▪ Amber glass fitted with screwed desired closure- good protection of

tablets and capsules

Plastic Containers

• A collective term used to describe various polymeric materials used for

containers

o Basic materials include:

▪ Polyvinyl chloride (PVP)
▪ Polyethylene and polystyrene – low and high density

o Advantages:

▪ Flexible in nature
▪ Less brittle than glass
▪ Light weight – cheap transportation and risk charges
▪ Easily moulded into desired shapes
▪ Suitable for both container and closure
▪ Readily available

o Disadvantages

▪ Most do not stand heat without deforming
▪ Permeable to water vapour and atmospheric gases
▪ May react with some contents to form softening or distortion
▪ May sorb preservatives from solutions
▪ Leaching out plasticizers & stabilizers into solution
▪ Relatively expensive
• Types of Plastic Containers

o Bottles:

▪ Plastics are used to make medicine bottles e.g. rigid amber PVC

bottles of similar shape and design as glass bottles

o Containers for tablets and capsules

▪ They can be similar as those for glass, but results of research has

shown that many of them have poor resistance to moisture and tendency

to fracture on impact

o Containers for semi-solid preparations

▪ Include plastic tubes

Metal containers

• The mainly used include aluminium, tin and tin coated lead

o Advantages:

▪ Lightless
▪ Robustness
▪ Impermeability to light, moisture and gases
▪ Can be made into rigid, unbreakable or collapsible tubes or foil
▪ Possible to print on their surface

o Disadvantages:

▪ They are chemically and electrochemically active
▪ May shade metallic particles into the product
▪ Expensive
▪ Not often available for extemporaneous dispensing
• Types of Metal Containers

o Collapsible tubes for semi-solid preparations

▪ Tend to shade metal particles near their screw threads
▪ Aluminium tubes are coated with special materials eg. Epoxy resins

to prevent attach by acids, alkalis and ethyl alcohol

o Metal containers for tablets and capsules

▪ Made from aluminium or tin, the inside is usually lacquered to

prevent corrosion

Metal foil -may be used for wrapping individual moulded suppositories

or pessaries

Classification of containers according to shape:

• The classification of containers according to their shapes includes:
• Glass / polyethylene bottles

o Wide mouthed bottles are used for containing solid dosage forms like

powder, capsules, tablets

o To absorb the moisture sometimes silica-gel bags are given inside the

bottle

o For low viscosity liquids e.g. gargles, mouth washes, mixtures,

elixirs narrow mouthed bottle is used

o For high viscosity liquids or for suspensions wide-mouthed bottles are

used

▪ Liquid preparations for external uses like lotion, liniments,

paints etc. are supplied in coloured fluted bottles in order to

distinguish them from preparations meant for internal use

• Dropper bottles/ droptainers

o Eye drops, ear drops, nasal drops etc. should be dispensed in amber

colour glass bottles fitted with a dropper

o It is a single piece of squeezable container having an in built

dropper

• Collapsible tubes

o Ointments, pastes, gels are packed in plastic or metal tubes

• Ampoules

o Ampoules are made of special type of neutral glass having low melting

point so that it can be heat sealed at low temperature

• Vials

o Used for storing multidose indictable preparations.

o The needle is passed through the rubber closure, the drug is drawn

out.

o The rubber plug automatically seals the hole. Thus contamination of

bacteria is checked.

• Polythene packets for infusion fluids

o These flexible bags or packets are made of PVC, polyethylene or

polypropylene

o Polythene / glass bottle for infusion fluids

o Glass bottles with big rubber stoppers

• Aerosol containers

o Gases are made liquid under high pressure

• Closures are available in five basic designs:

o Screw-on, threaded or lug

o Crimp-on (Crowns)

o Press-on (snap)

o Roll-on

o Friction

• Many variation of these basic types exist, including vacuum, tamper-

proof, safety, child-resistant and linerless types and dispenser

application

• Threaded Screw Cap:

o When the screw-cap is placed on the neck of the container, its threads

engage with the corresponding threads moulded on the neck of the

bottle

o A liner in the cap seals the opening of the container

o Screw-caps are commonly made of metals (tinplate or aluminium) and

plastics (thermoplastics and thermosetting)

o Metal caps are usually coated on the inside with an enamel or lacquer

for resistance against corrosion

• Lug-cap:

o It is similar to screw-cap in principle. It is simply an interrupted

thread on the glass Finnish, instead of continuous thread

o It requires only a quarter turn. It is used for both normal

atmospheric pressure and vacuum-pressure closing

o This type of caps are widely used in food industry

• Crown caps:

o This style of cap is commonly used as a crimped closure for beverage

bottles and remains unchanged for more than 50 years

o Crown-caps are made of metals

• Roll-on closures:

o Roll-on closures are obtained as thread less shell

o This shells are placed on glass bottles having threaded neck

o The shell is placed and then pressed so that a thread is automatically

formed

o Roll-on type of closures are extremely suitable for glass-containers,

since these closures allow for dimensional changes in the glass

container

• Pilfer-proof closures:

o It is similar to roll-on closures except that it has a greater skirt

length

o This additional length extends below the threaded portion to form a

bank, which is fastened to the basic cap of a series of narrow metal

“bridges”

o When the pilfer-proof closure is removed, the bridges break, and the

bank remains in place on the neck of the container

• Non-reusable Roll-on Closures:

o In some packaging applications a reusable cap is not desired

o Vials for ophthalmic products are good example of this type

o The aluminium roll-on closures have to be torn-off the tabs

STEP 5: Materials Used for Making Pharmaceutical Containers and

Closures (10 minutes)

|Activity: Brainstorming (5 minutes) |

| |

|Ask students to brainstorm on the following question: |

| |

|What are the characteristics of materials used to make pharmaceutical |

|containers and closures? |

|ALLOW few students to respond |

| |

|WRITE their responses on the flip chart/ board |

| |

|CLARIFY and SUMMARISE by using the content below |

• Materials used in pharmaceutical container closure system should meet the

characteristics of pharmaceuticals packaging materials

• They should be suitable in terms of compatibility, safety and protection

as discussed in characteristics of materials for pharmaceuticals

packaging in session 10.

STEP 6: Key Points (5 minutes)

• A container for Pharmaceutical use is an article which holds or is

intended to contain and protect a drug and is or may be in direct contact

with it

• A closure is that part of a package which prevent the contents from

escaping and allow no substance to enter the container

• Pharmaceutical containers and closures should meet ideal requirements

STEP 7: Evaluation (5 minutes)

• What are the types of pharmaceutical containers and closures?
• What are the ideal requirements of pharmaceutical containers and

closures?

• What are the advantages of glass containers over plastic containers?

STEP 8: Field Visit (10 minutes)

|Activity: Field Visit (2 hours) |

| |

|PREPARE for field trip |

| |

|ORIENT the students on objectives and guide of the trip |

| |

|[pic]REFER students to Session 10 and 11 contents |

| |

|TAKE students to the site to learn about pharmaceuticals containers |

|and closures and pharmaceutical packaging materials. |

| |

|PREPARE students for feedback session |

References

Aulton, M.E.,Taylor, M.K. (2001). Pharmaceutics: The Science of dosage form

design

(2nd ed.). USA: Churchill Livingstone.

Cooper, J.W., Gunns, C., & Carter, S.J. (2008). Dispensing for

Pharmaceutical Students

(12th end). Delhi, India: CBS Publishers and Distributors.

Rawlins, E.A. (2001).Bentley’s Textbook of Pharmaceutics (8th ed.). London,

UK:

Bailliere Tindall.

Wondifraw, Z. W. (2010). WHO workshop on assessment of interchangeable

multisource

medicines, Addis Ababa.

| |

———————–

PST 04104 Pharmaceutical Dosage Forms

NTA Level 4 Semester 1

December 2016

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